Problem: Test tubes are shipped from the injection molding facility to Osmetech Inc. in bags of 10,000.
Solution: I developed an automated sorting apparatus to deal with the daunting task of orienting and packaging 10,000 test tubes.
Operation:
1) Test tubes are dumped into hopper above parallel bars (removed for image clarity).
2) Counter- rotating bars orient tubes and convey them towards packaging assembly.
3) Test-tubes drop into feeder chute by change in diameter of bars (movent regulated by a solenoid actuator).
4) X-Y table positions package below feeder chute as package is filled.
Results:
Method of orienting tubes was successful (orienting 400 tubes/minute)
This small scale prototype apparatus was capable of filling 1 box of 96 test tubes in 60 seconds. (A definite improvement, considering a box could be filled by hand in 300 seconds)
Notes:
Generally the use of surplus printer components for an XY table leaves something to be desired in terms of precision, but tolerances were fine for a prototype.
XY table driven by components developed for my CNC_Machine .